Industrial Automation & Control Systems

Automate Smarter. Engineer Precision. Scale Without Limits.

From PLC programming and SCADA dashboards to servo tuning and full plant integration — we design, build, and commission automation systems that run reliably, reduce downtime, and future-proof your operations.

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0Service Areas
0PLC Brands
0Industries
0Systems Deployed
Siemens Allen Bradley Delta Schneider Mitsubishi
// IPEI Automation Engine — Active
SYSTEM : ONLINE
PLC_BRAND : ["Siemens","Allen Bradley","Delta"]
SCADA_STATUS : MONITORING
HMI_SCREENS : 16 ACTIVE
DRIVES_ONLINE : 24 / 24
ALARMS : 0 CRITICAL
UPTIME : 99.7%
PROTOCOLS : ["PROFINET","Modbus","OPC-UA"]
// Production efficiency optimised ✓
99.7%Uptime
40%Error Reduction
30%Energy Saved
About Services Detail Industries Technologies Process Maintenance Training Clients FAQ Contact
// IPEI Automation Engine — Active
SYSTEM : ONLINE
PLC_BRAND : ["Siemens","Allen Bradley","Delta"]
SCADA_STATUS : MONITORING
HMI_SCREENS : 16 ACTIVE
DRIVES_ONLINE : 24 / 24
ALARMS : 0 CRITICAL
UPTIME : 99.7%
// Production efficiency optimised ✓
99.7%
System Uptime
40%
Error Reduction
30%
Energy Savings
What We Do

Industrial Automation — Beyond Simple Technology

Automation is the key to working efficiency, precision, and scalability in today's rapidly changing industries. Industrial automation goes beyond simple technology — it uses advanced control systems like PLCs, SCADA, and HMIs to run machines and processes with minimal human intervention.

This transformation not only cuts down on manual errors but also accelerates output and improves workplace safety. We offer a full range of automation services — from custom PLC programs for Siemens and Allen Bradley to intuitive HMI interfaces and robust SCADA monitoring systems.

Our mission: Provide solutions that increase productivity and make your operations ready for the future — whether you need new control panels installed, complex servo systems integrated, or old relay logic modernised.
10 Core Services

Industrial Automation Services

End-to-end automation expertise across control systems, drives, integration, maintenance, and training — all under one roof.

01
PLC Programming & Troubleshooting
New program development, modification, fault finding and debugging across all major PLC platforms.
SiemensAllen BradleyDelta
02
HMI Design & Development
Intuitive operator screens with alarms, trends, recipes, reports, and multi-language support.
Operator ScreensAlarmsTrends
03
SCADA System Development
Plant monitoring dashboards, data logging, reports, and remote Web/Mobile SCADA access.
DashboardsRemote SCADAReports
04
Control Panel Design & Commissioning
Electrical drawings using AutoCAD & EPLAN, panel wiring supervision, FAT & SAT testing.
AutoCADEPLANFAT/SAT
05
Drives & Motion Control
VFD parameterization, servo system tuning, and energy saving optimization for motion systems.
VFDServo TuningEnergy Saving
06
System Integration
Full PLC + HMI + SCADA + Drives integration over Modbus, Profibus, Profinet, Ethernet/IP, OPC & IoT.
ProfinetModbusOPC
07
Plant Automation Projects
Full-facility automation for water treatment, textile, packaging, food & beverage, cement, power, and oil & gas.
WaterTextileOil & Gas
08
Retrofit & Upgradation
Migrate old relay logic to PLC, replace obsolete PLCs, and modernise legacy SCADA systems.
Relay→PLCPLC ReplacementSCADA Upgrade
09
Training Services
PLC, HMI, SCADA, industrial networking and maintenance staff training — including customised corporate programs.
PLC TrainingSCADACorporate
10
Annual Maintenance Contract
Preventive maintenance, emergency breakdown support, and remote support keeping your systems at peak performance.
PreventiveEmergencyRemote Support
Full Breakdown

What's Included — Service by Service

Click any service to see the full scope of deliverables and capabilities included.

01
PLC Programming & Troubleshooting
Siemens S7-300/400/1200/1500 programming
Allen Bradley (Studio 5000, RSLogix 500/5000)
Delta, Schneider & Mitsubishi PLC programming
New program development from scratch
Existing program modification & optimisation
Fault finding, debugging & on-site troubleshooting
02
HMI Design & Development
Operator screen layout and graphic design
Alarm management and history screens
Trend and data visualisation panels
Recipe management systems
Automated report generation
Multi-language HMI interface support
03
SCADA System Development
Full plant monitoring dashboards
Historical data logging and archiving
Custom report generation and scheduling
Web-based SCADA for remote browser access
Mobile SCADA for iOS and Android
Multi-site and enterprise SCADA platforms
04
Control Panel Design & Commissioning
Electrical schematics in AutoCAD & EPLAN
Panel layout and component selection
Panel wiring supervision and QA
Factory Acceptance Testing (FAT)
Site Acceptance Testing (SAT)
Full commissioning documentation
05
Drives & Motion Control
Variable Frequency Drive (VFD) parameterization
Servo drive and motor tuning
Energy saving optimisation via VFD
Soft starter configuration
Multi-axis motion coordination
Encoder and feedback device integration
06
System Integration — PLC + HMI + SCADA + Drives
End-to-end PLC + HMI + SCADA + Drives integration
Modbus RTU/TCP communication setup
Profibus DP network configuration
PROFINET & Ethernet/IP configuration
OPC DA/UA server integration
IoT gateway and cloud connectivity
08
Retrofit & Upgradation
Old relay logic to PLC migration
Obsolete or end-of-life PLC replacement
SCADA platform modernisation
Panel upgrades with minimal downtime
Migration documentation and as-built drawings
Legacy I/O mapping and new program development
Where We Operate

Plant Automation Across 7 Industries

Proven experience delivering full automation systems for the most demanding industrial environments.

Water Treatment
Process & Utility
Textile
Weaving, Dyeing, Finishing
Packaging
Fill, Seal & Label Lines
Food & Beverage
Processing & Bottling
Cement
Kiln & Mill Automation
Power Generation
Thermal & Renewable
Oil & Gas
Upstream & Midstream
0+
Systems DeployedAcross all sectors
0
Service AreasEnd-to-end automation
0
PLC Brands SupportedSiemens, AB, Delta & more
0%
Energy SavedVia VFD optimisation
0%
Client SatisfactionRepeat & referred projects
Protocols & Platforms

Technologies We Work With

Full-stack automation expertise — from field-level protocols to cloud IoT integration.

PROFINET
Industrial Ethernet for Siemens real-time device integration
Modbus RTU/TCP
Universal RS-485 & TCP serial communication standard
Profibus DP
High-speed field bus for distributed I/O and drives
Ethernet/IP
Allen Bradley CIP-based industrial Ethernet network
OPC DA / UA
Open standard for secure data exchange between systems
IoT / MQTT
Cloud connectivity, edge computing, and Industry 4.0 integration
DeviceNet
CAN-based field bus for low-level device connectivity
Wireless I/O
Wireless sensor networks and remote I/O solutions
Supported PLC Platforms

PLC Brands We Program & Support

Siemens
S7-300 / 400 / 1200 / 1500
TIA Portal / Step 7
Allen Bradley
ControlLogix / CompactLogix
Studio 5000 / RSLogix
Delta
DVP / AS Series
WPLSoft / ISPSoft
Schneider
Modicon M340 / M580
EcoStruxure
Mitsubishi
MELSEC iQ-R / Q Series
GX Works3
How We Work

Our Automation Engineering Process

A disciplined, six-stage delivery approach — from requirements capture through to post-commissioning support.

STAGE 01
Requirements & Scoping
Understand your process, control objectives, existing equipment, and project constraints.
STAGE 02
System Design
Electrical drawings, I/O lists, network architecture, and control philosophy documents.
STAGE 03
Programming & Development
PLC logic, HMI screens, and SCADA development in a structured, tested environment.
STAGE 04
FAT — Factory Testing
Full factory acceptance test against agreed functional specification before site delivery.
STAGE 05
Site Commissioning
On-site installation, wiring check, SAT, and live-line commissioning with your team.
STAGE 06
Handover & Support
Operator training, full as-built documentation, and ongoing AMC support packages.

Annual Maintenance Contract

Keep your automation systems performing at peak — with scheduled preventive care, emergency response, and expert remote support.

24 / 7 Emergency Cover
AMC Inclusions

What Your AMC Covers

Our Annual Maintenance Contracts are designed to protect your automation investment and eliminate unplanned production downtime.

Preventive Maintenance
Scheduled PLC, HMI, SCADA and drive inspections with health reports.
Emergency Breakdown Support
Rapid on-site response for critical faults with agreed SLA response times.
Remote Support
Secure remote access for fast fault diagnosis and minor program changes.
Reports & Documentation
Monthly and quarterly maintenance reports with KPI dashboards.
Skill Development

Training Services

Build your team's in-house automation capability with structured courses for operators, maintenance staff, and engineers.

PLC Programming Courses
Hands-on training for Siemens TIA Portal, Allen Bradley Studio 5000, and Delta ISPSoft — from basic ladder logic to advanced structured text.
HMI & SCADA Training
Design, configure and troubleshoot operator interfaces and SCADA systems. Covers WinCC, FactoryTalk, and Ignition platforms.
Industrial Networking
PROFINET, Modbus, Profibus, Ethernet/IP, and OPC UA — configuration, diagnostics, and troubleshooting for industrial networks.
Customised Corporate Training
Bespoke programs for your maintenance teams and engineers — delivered at your facility or our training centre, tailored to your installed equipment.
Client Feedback

What Our Clients Say

Trusted by production managers, plant engineers, and operations directors across Pakistan's industrial sector.

"The PLC retrofit project replaced 30-year-old relay logic in our textile plant without a single hour of unplanned downtime. The migration was flawless and the new program is far easier to maintain."

★★★★★
TM
Tariq Mahmood
Plant Manager · Textile Group, Lahore

"IPEI designed and commissioned our full water treatment SCADA system with web and mobile access. Data visibility transformed how our operators manage the plant — we've cut chemical dosing costs by 22% in the first quarter."

★★★★★
ZA
Zubair Ahmed
Operations Director · Water Utility

"The VFD parameterization on our packaging lines alone saved us 28% on electricity. The team's knowledge of drives and servo systems is exceptional — and the AMC gives us complete peace of mind."

★★★★★
NA
Nadia Arshad
Engineering Manager · Packaging Plant
Common Questions

Frequently Asked Questions

Everything you need to know about our automation services before starting a project.

Can you work with our existing PLC brand?
Yes. We support all major PLC brands including Siemens, Allen Bradley, Delta, Schneider, and Mitsubishi. We can modify existing programs, add new functionality, or migrate your system to a different platform if required — with full documentation at every stage.
How long does a typical PLC/SCADA project take?
Project timelines vary by scope. A standalone PLC programming project typically takes 2–6 weeks. A full plant SCADA system with HMI, control panels, and commissioning may take 3–6 months. We provide a detailed project schedule at the proposal stage.
Can you retrofit our old relay-based control panel to a PLC?
Absolutely. Relay-to-PLC retrofit is one of our most in-demand services. We survey your existing wiring, map all I/O, develop the equivalent PLC program, and commission the upgrade — typically over a planned maintenance shutdown to minimise production impact.
Do you offer remote support outside of an AMC?
Yes. We offer ad-hoc remote support on an hourly or retainer basis. For clients requiring guaranteed response times and planned maintenance visits, we recommend our Annual Maintenance Contract (AMC), which also covers emergency on-site call-outs.
Can our operators access the SCADA from their phones?
Yes. We build mobile SCADA solutions for both iOS and Android, and web-based SCADA accessible through any modern browser. Access can be role-based, so operators see relevant process views while managers see KPIs and production reports.
Do you provide training after project handover?
Yes. All projects include a handover training session for your operators and maintenance team. We also offer extended training programs — including PLC programming courses, HMI/SCADA training, and customised corporate training — delivered at your site or our training centre.
Why Choose Us

Smart Ecosystems.
Not Just Machines.

Businesses that want to stay competitive need a specialised automation partner. We don't just set up machines — we create smart ecosystems that allow your power plants, textile factories, and packaging lines to perform better, safer, and more efficiently.

Our dedication goes beyond initial execution — from replacing obsolete components and reducing energy use through VFD optimisation, to giving your staff full training and ongoing maintenance support.

Less Downtime
AMC, remote support & preventive maintenance keeping your line running.
Better Data Access
Real-time SCADA dashboards and mobile access for informed decisions.
Peak Production
Optimised control logic and energy-efficient drives for maximum output.
Start Your Automation Project View All Services
7 Industries Served
5 PLC Platforms
AMC Available
Training Included
Get in Touch

Start Your Automation Project

Tell us about your facility, the control systems you use, and what you want to achieve. Our automation engineers will get back to you within 24 hours.

OfficeAl Hafeez Executive Suite #1020, Block C3, Gulberg III, Lahore, Pakistan, Zip Code: 54000
Emailtraining@ipei.pk
Phone+92 313 453 2774
Working HoursMon – Sat · 9 AM – 6 PM PKT
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